What are the daily maintenance and maintenance measures of the automatic sandblasting machine?
The daily maintenance and maintenance measures of the automatic sandblasting machine are as follows:
1. Daily maintenance
Equipment cleaning:
At the end of each day, use compressed air or vacuum cleaner to clean the surface of the sand blasting machine, spray gun, nozzle, sand pipe, sand storage tank and other parts of the dust and residual abrasive.
Clean the floor of the operation area and keep the working environment clean.
Check abrasives:
Check the amount of abrasive in the sand storage tank to ensure sufficient abrasive. If the abrasive is insufficient, it should be added in time.
Observe the quality of the abrasive, such as found in the abrasive impurities, caking or wear serious particles, should be cleaned or replaced in time.
Check the gun and nozzle:
Inspect the gun and nozzle for blockage, wear, or damage. If there is blockage, use compressed air or special tools to clean up; If there is wear or damage, should be replaced in time.
Adjust the Angle and position of the gun to ensure an even sandblasting effect.
Check the compressed air system:
Check whether there is leakage in the compressed air pipeline. If there is leakage, repair it promptly.
Check whether the filter element of the air filter needs to be replaced to ensure the cleanliness of the compressed air.
Check whether the pressure of the compressed air is stable within the normal range, and adjust it in time if there is an anomaly.
Two, weekly maintenance
Lubricating parts:
The transmission parts, bearings, guide rails and other parts of the sandblasting machine are lubricated, and appropriate lubricating oil or grease is used to ensure the smooth operation of the equipment.
Check the electrical system:
Check whether the cables of the electrical control system are loose and in good contact. If there is any problem, it should be fastened or repaired in time.
Check whether the electrical components are damaged or abnormally heated, and if so, replace them in time.
Check the seals:
Check whether the seal of the sandblasting machine is worn or damaged, if so, it should be replaced in time. Ensure the equipment is sealed to prevent abrasive leakage and dust from entering.
Three, monthly maintenance
Deep cleaning:
Carry out a thorough deep cleaning of the sandblast machine, including removing the gun, nozzle, sand tube and other components for cleaning, to remove stubborn dirt and dust.
Clean the inside of the sand storage tank and check the wall for wear or corrosion.
Check worn parts:
Check the abrasive parts of the sand blasting machine, such as spray gun, nozzle, sand pipe, rubber liner, etc., to assess the degree of wear. If necessary, replace the severely worn parts in time to ensure the sandblasting effect and the normal operation of the equipment.
Calibration equipment:
Check the parameters of the sand blasting machine, such as blasting pressure, blasting Angle, blasting time, etc., to ensure that the parameters of the equipment are accurate. Calibrate and adjust if necessary.
Fourth, regular maintenance
Overhaul and maintenance:
According to the use of the equipment and the manufacturer's recommendations, regular overhaul and comprehensive maintenance of the sandblasting machine. This includes the replacement of critical components, inspection and repair of mechanical structures, electrical system upgrades, etc.
Overhaul and maintenance should be carried out by professional technicians to ensure the performance and safety of the equipment.
Safety check:
Regularly check the safety of the sandblasting machine, including checking whether the grounding of the equipment is good, whether the protective device is complete and effective, and whether the emergency shutdown device is normal.
Conduct safety training for operators to enhance safety awareness and ensure safety during operation.
Through the above daily maintenance and maintenance measures, the service life of the automatic sandblasting machine can be extended, the performance and stability of the equipment can be improved, and the quality and efficiency of the sandblasting processing can be ensured.